- Clear visual display suitable for live demonstrations.
- High sensitivity for accurate, low-friction measurements.
- Simultaneous measurement of load cells, to eliminate hidden bias.
- Simple, reliable setup for repeatable testing.
Identifying the right measurement approach
Before coming to us, the customer explored potential solutions, using an AI model. The model had pointed them in our direction due to our range of multi-channel amplifiers, and it suggested to pair this with one of our three axis load cells. While this approach would have delivered usable data, it was not optimal for the specific requirements of this application.
Following a detailed consultation, it became clear that only a single friction force measurement per sample was required. The applied load was already known, meaning compressive measurement was unnecessary. As a result, a three-axis load cell would have introduced unnecessary complexity and cost.
We recommended a more streamlined and cost-effective approach using a single axis load cell, ensuring accurate results without compromising on performance.
Designing a system to simulate skin contact friction
The rig design consisted of three material samples, with three small sleds weighted to approximate the weight and force of a human head. The sleds were moved linearly across the sample materials via a rod with the load cell attached to it to measure the friction forces.
Pig skin was chosen as the contact material, due to its ease of availability, cost-effectiveness and close similarity to human skin.
Selecting the right load cell for low-friction measurement
For the load cell we selected the KD80s-100N from ME-Systeme. 100N was chosen as the customer’s expected friction values sat within this range, whilst also providing enough resolution for low friction measurements, alongside other benefits.
Key benefits included:
- Compact S-Type form factor, S-Types are well suited for tension and compression measurements, in a small form factor.
- Good accuracy, at 0.02% nonlinearity and hysteresis; this unit really punches above its cost.
- Highly versatile, with optional modifications such as high-temperature range, vacuum rated, pressure rated, suitable for cleanrooms, or even amplified outputs - the KD80s does it all with ease.
Signal conditioning and multi-channel data acquisition
The GSV-6T3 CAN/M12 was selected to support simultaneous data from all three load cells, essential for an unbiased comparison between materials. It comes with free software allowing data to be logged, graph each channel, or a large format display for live value viewing. The dual CAN bus and USB outputs allow for a perfect mix of flexibility and ease of use.
A benefit not needed for this application is chaining multiple amplifiers together via the CAN bus for advanced multiple amplifier setups.
Delivering a ready-to-use measurement system
Prior to shipment, we preloaded the characteristic values for each load cell into the amplifier, labelled all channels and verified the system using weight. This preparation enabled the customer could deploy the system immediately, will full confidence in measurement accuracy.